Planning Sun is a Korea-based automation engineering company specializing in vacuum blood collection tube manufacturing automation, semiconductor automation, and customized industrial automation systems. We provide solutions tailored to each customer's production process and product specifications.

Our main solution is the Vacuum Blood Collection Tube Automation System, which can automate key processes from tube feeding and reagent dispensing to vacuum creation, cap assembly, labeling, inspection, and packaging. We also develop customized automation equipment for semiconductor and general industrial applications.

The system can be configured as an inline automation line covering tube feeding and orientation, reagent dispensing, vacuum creation, cap assembly, labeling, vision inspection, defect rejection, packaging, and finished-product discharge.

The required installation space depends on the production process, automation scope, production capacity, and optional equipment. After reviewing the customer's factory layout and available space, Planning Sun can propose an optimized equipment layout for the project.

The system can support various tube types, including EDTA K2/K3, Sodium Citrate (BCA), Heparin, Fluoride/Glucose, Plain/Serum, and Gel tubes. Final configuration is determined according to the customer's product specifications and process requirements.

Depending on the equipment model, production capacities range from approximately 12,000 to 20,000 tubes per hour for EDTA, BCA, and Heparin products, while Glucose-series lines can be configured for an output of approximately 8,000 to 10,000 tubes per hour, subject to reagent characteristics and process conditions. High-speed specifications can be discussed separately.

The required manpower depends on the automation scope and production conditions. Planning Sun systems are designed for minimal operator intervention, and a fully configured line can typically be operated with approximately 1 to 1.5 operators.

The standard system supports Ø13×75 mm and Ø13×100 mm tubes using dedicated changeover jigs. The Ø16×100 mm tube is compatible with dedicated or multi-purpose equipment. Other tube dimensions can be reviewed and customized according to customer requirements.

Yes. We review the customer's tube dimensions, geometry, cap design, and assembly method in advance and customize the feeding system, jigs, and assembly modules accordingly.

Yes. The dispensing method is selected according to reagent viscosity, spray characteristics, target volume, and production speed. Depending on the reagent, spray dispensing, precision dispensing, or a dedicated dispensing system can be applied.

Planning Sun's micro-liter level Micro-Spray system can achieve within ±5% dispensing accuracy under applicable conditions. Final performance is verified according to the reagent, dispensing volume, and actual production conditions.

Yes. Key production parameters can be saved as individual product recipes and recalled when required. This minimizes manual setup and helps maintain consistent production conditions between batches.

Product changeover is performed by recalling the required recipe and replacing the necessary jigs or change parts. The system is designed to minimize setup time and reduce operator errors during product changeover.

Vacuum conditions can be set according to the tube specification and required blood draw volume. Process parameters are controlled to achieve stable vacuum performance and are optimized based on the customer's product specifications.

Yes. An automatic labeling system can be integrated into the production line. Printing, label position verification, and vision inspection functions can also be added when required.

Yes. Planning Sun does not only supply standard machines. We analyze the customer's production volume, factory layout, product range, process method, and required automation scope to design an optimized solution.

Yes. In addition to complete new production lines, we can review module upgrades and retrofit projects for existing lines to improve productivity, reduce manual work, and enhance process quality.

Lead time varies depending on system configuration, automation scope, customized specifications, and optional functions. After reviewing the customer's requirements, we provide a proposed manufacturing and delivery schedule together with the technical proposal.

Yes. Depending on project conditions, Planning Sun can provide on-site installation, commissioning, production testing, and operator training overseas. Operation and maintenance training can also be provided for stable equipment operation.

After equipment delivery, we provide technical consultation, troubleshooting, spare parts supply, and on-site technical support when required. Recommended consumables and spare parts lists can also be provided to support stable long-term operation.